blast furnace gas cleaning blast furnace furnace
Blast Furnace Gas Cleaning Blast Furnace
After the gas has passed through the dry dustcatcher It generally goes to a wet-cleaning system where the very fine particles of dust are literally scrubbed out of the gas with water. In modern Blast Furnace plants high-energy high efficiency scrubbers are used that clean the gas to a dust content less than 12-15 grams per cubic meter (0.005
Get PriceOff-gas Dust in an Experimental Blast Furnace Part 2
perimental Blast Furnace (EBF) have shown generation of flue dust of 4.4–5.4kg/tHM. It was believed that an im-proved gas distribution and a lowered off-gas velocity would result in less fine particles blown out of the furnace. The gas flow of in-furnace gas and the off-gas are influ-enced if fines accumulate in the shaft. Areas with
Get PriceStove and Blast Furnace Valve TechnologyPaul Wurth
The gas produced in the blast furnace is an im- portant energy source in the efficient operation of an integrated steel plant. The primary purpose of the gas cleaning system is to produce a clean gas that can be burned in the hot blast stoves coke ovens mills reheat furnaces and power stations.
Get PriceCleaning of Blast Furnace GasIspatGuru
Jan 22 2016 · Cleaning of Blast Furnace Gas The process of liquid iron production in the blast furnace (BF) generates gas at the furnace top which is an important by-product of the BF process. This top gas of the blast furnace is at the temperature and pressure existing at the BF top and usually contaminated with dust and water particles.
Get Price"Natural Gas and the Impact on Pulverized Coal Injection
injection of natural gas in blast furnaces • In 2013 all but 1 of 29 of NAFTA blast furnaces are injecting gas while 45 are co injecting with gas and PCI while one coal injection system (to serve 2 BF s) remains idle • Natural gas is cheaper than coal at many but not
Get PriceRECOMMENDED GUIDELINE FOR IRON STEEL SECTOR
fall exposure to dust smoke noise heat gas etc. 2. SCOPE This code of safety is applicable to Blast furnace Dept. of an Integrated Steel Plant. 3. PROCESS In the Blast Furnaces (BF) liquid iron (popularly termed as Hot Metal ) is produced by the process of reduction at high temperature from raw
Get PriceBlast Furnace Gas Cleaning Blast Furnace
After the gas has passed through the dry dustcatcher It generally goes to a wet-cleaning system where the very fine particles of dust are literally scrubbed out of the gas with water. In modern Blast Furnace plants high-energy high efficiency scrubbers are used that clean the gas to a dust content less than 12-15 grams per cubic meter (0.005
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of gas-channeling occurrence which is one of the anomaly events in blast furnace operation. Gas channeling is a phenomenon in which the pressure inside a blast furnace gradually increases and the blast furnace gas is discharged from the furnace top at a pressure and temperature higher than usual. This is caused by disturbed furnace conditions
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BLAST FURNACE GAS CLEANING SYSTEMS High-efficiency Gas Cleaning Systems are vital for the reliable operation and long campaign life of high temperature hot blast systems and steam generation facilities and allow the operators to meet the relevant pollution control standards.
Get PriceNO.5 BLAST FURNACE RELINE PROJECT
Gases generated during the reduction process in the Blast Furnace pass through the Gas Cleaning System. Furnace off-gases firstly pass through a dust catcher to remove the large dust particles then through a gas scrubber and finally electrostatic precipitators to remove the fine particulates and other gas impurities. Clean gases are piped to other
Get PriceRECYCLING OF FLUE DUST INTO THE BLAST FURNACE
The new gas cleaning facilities have resulted in an increased ratio of recovered dry flue dust. In the old gas cleaning system approximately 60 of the dust was recovered as dry dust compared to 80 in the new gas cleaning system. All dry fluedust is recycled into the blast furnace as one component in a cold-bonded dust briquette.
Get PriceHOW A BLAST FURNACE WORKSFoundry Gate
blast stoves" which are used to preheat the air entering the blast furnace to become "hot blast". Any of the gas not burned in the stoves is sent to the boiler house and is used to generate steam which turns a turbo blower that generates the compressed air known as "cold blast" that comes to the stoves. In summary the blast furnace is a
Get PriceEmissions and Removal of Gaseous Pollutants from the Top
The resulting calorific value of the blast furnace gas is in the range of 2.7 MJ/m 3 (STP) to 4.0 MJ/m 3 (STP). 1) Therefore the blast furnace gas is used as a fuel in hot blast stoves boilers and other burners. For the trouble-free burner operation a low dust concentration in the blast furnace gas is
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hot blast stoves that burn clean top gas and preheat the blast air in a cyclic manner and • a gas cleaning plant where top gas is depressurized and dust and moisture are removed. The clean blast furnace gas is used to heat the stove refractory. Any excess blast furnace gas is exported to the steelworks to fire reheat furnaces or steam boilers.
Get PriceNO.5 BLAST FURNACE RELINE PROJECT
Gases generated during the reduction process in the Blast Furnace pass through the Gas Cleaning System. Furnace off-gases firstly pass through a dust catcher to remove the large dust particles then through a gas scrubber and finally electrostatic precipitators to remove the fine particulates and other gas impurities. Clean gases are piped to other
Get PriceNO.5 BLAST FURNACE RELINE PROJECT
Gases generated during the reduction process in the Blast Furnace pass through the Gas Cleaning System. Furnace off-gases firstly pass through a dust catcher to remove the large dust particles then through a gas scrubber and finally electrostatic precipitators to remove the fine particulates and other gas impurities. Clean gases are piped to other
Get PriceRECOMMENDED GUIDELINE FOR IRON STEEL SECTOR
fall exposure to dust smoke noise heat gas etc. 2. SCOPE This code of safety is applicable to Blast furnace Dept. of an Integrated Steel Plant. 3. PROCESS In the Blast Furnaces (BF) liquid iron (popularly termed as Hot Metal ) is produced by the process of reduction at high temperature from raw
Get Price"Natural Gas and the Impact on Pulverized Coal Injection
injection of natural gas in blast furnaces • In 2013 all but 1 of 29 of NAFTA blast furnaces are injecting gas while 45 are co injecting with gas and PCI while one coal injection system (to serve 2 BF s) remains idle • Natural gas is cheaper than coal at many but not
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Blast Furnace Gas Cleaning The Danieli Corus tangential cyclone for Blast Furnace Gas Cleaning is the most efficient method for dry separation of dust. 9/115 Dry separation of dust particles in the blast furnace top gas before wet scrubbing is traditionally done
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Previously blast furnace gas cleaning systems consisted of a gravity 12 a dustcatcher 13 In this stage the blast furnace gas is usually passed through a dustcatcher where almost all of the particles coarser than 0.8mm (0.03 inch) are removed. The dustcatcher is a large
Get PriceSAFETY GUIDELINES FOR IRON STEEL SECTOR BLAST
and sent to Blast Furnace top via conveyors/Skips for charging into the blast furnace as per predetermined charging schedule." v) Gas Cleaning Plant (GCP) The blast furnace gas (BFG) generated in the BF is cleaned through a series of steps (primary cleaning at Dust Catcher/Cyclone and secondary cleaning at Gas Cleaning Plant) before
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These gases exit at the top of the blast furnace and proceed through the gas cleaning equipment where particulate material is removed from the gas and the gas is cooled. This gas has a considerable energy value so it is burned as a fuel in the "hot blast stoves" which are used to preheat the air entering the blast furnace to become "hot blast".
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The hot gases leaving the blast furnace still maintain a pressure of 23 bar. In addition a gas with low calorific value ( 3 MJ/Nm 3) is produced at a rate of Nm 3 /t-pig iron. After cleaning this gas can be used as fuel.(Worrell et al. 2010. pp. 12-13)
Get PriceBlast Furnace Slips and Accompanying Emissions as an Air
Once the dust-laden blast-furnace gas has reached the top of the furnace it is ducted to the gas-cleaning system through the down- comer shown in Figures 1 and 2. The downcomer duct connects to the gas- cleaning systems as shown in Figures 1 and 3. All gas-cleaning systems have a dust catcher as shown at che right side of Figures 1 and 3.
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The dust-laden blast furnace gases after dust catcher are cleaned in the Gas cleaning plant. The unit is of latest design consisting of two-stage High Energy ventury Scrubbing system. The first stage ventury provides pre-cleaning of BF gases. The second stage ventury provides final cleaning of the BF gases.
Get PriceStove and Blast Furnace Valve TechnologyPaul Wurth
The gas produced in the blast furnace is an im- portant energy source in the efficient operation of an integrated steel plant. The primary purpose of the gas cleaning system is to produce a clean gas that can be burned in the hot blast stoves coke ovens mills reheat furnaces and power stations.
Get PriceOff-gas Dust in an Experimental Blast Furnace Part 2
perimental Blast Furnace (EBF) have shown generation of flue dust of 4.4–5.4kg/tHM. It was believed that an im-proved gas distribution and a lowered off-gas velocity would result in less fine particles blown out of the furnace. The gas flow of in-furnace gas and the off-gas are influ-enced if fines accumulate in the shaft. Areas with
Get PriceSAFETY GUIDELINES FOR IRON STEEL SECTOR BLAST
and sent to Blast Furnace top via conveyors/Skips for charging into the blast furnace as per predetermined charging schedule." v) Gas Cleaning Plant (GCP) The blast furnace gas (BFG) generated in the BF is cleaned through a series of steps (primary cleaning at Dust Catcher/Cyclone and secondary cleaning at Gas Cleaning Plant) before
Get PricePig ironblast furnace route International Iron
The blast furnace gas that leaves the top of the furnace is a mixture of carbon dioxide carbon monoxide hydrogen and nitrogen and has a calorific value between 3 200 and 4 000 kJ/m³. After cleaning it is used for a variety of purposes including heating of the hot blast stoves "cowpers" in iron ore agglomeration plants and for
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