refractory selection guide for sulphur recovery units
Sulphur Recovery UnitEnggCyclopedia
The basic process used in sulphur recovery unit (SRU) is Claus Process which involves combustion of a part of H 2 S gas to form SO 2.Later this SO 2 is reacted (conversion) with H 2 S in presence of catalyst (Cobalt / molybdenum / aluminum oxide ) to form elemental sulphur and steam.. The main chemical reactions involved are 2H 2 S 3O 2 → 2SO 2 2H 2 O (Combustion reaction) 4H 2 S
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Sulfur Recovery Process Tail Gas Incinerators The tail gas resulting from the upstream Claus unit contains sulfur-bearing compounds that must be incinerated in order to oxidize the various compounds to sulfur dioxide and sulfur trioxide. The incineration process typically occurs between OF (650-
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variants of the coal fired scheme were developed. In one scheme sulphur compounds are captured mainly as H 2S along with the CO 2. In the other a separate concentrated H 2S stream is produced which is then routed through a sulphur recovery unit. Oxy-combustion schemes were drawn up for coal firing only since gas fired oxy-
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For reformers FCCU units hydrocrackers crude units thermal reactors sulfur recovery units and boiler units we offer a range of refractory services. Demolition of existing linings Surface preparation
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Thermowells are recommended whenever a temperature element is to be inserted into a process where corrosion pressure abrasion or shear forces may threaten the life of the element. In addition thermowells allow for a defective instrument to be removed without shutting down or draining the process. They fit into 3 broad categories Screwed Flanged or Weld-in and can be designed to accept
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hydrochloric acid. The sulfur is then recovered in the sulfur plant using a thermal reactor called a Sulfur Recovery Unit (SRU) also known as a Claus reactor. Sulfur is recovered more efficiently at high temperatures that approach the operational limit of the refractory material and variations in
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May 25 2015 · Inadequate conversion of H2S to liquid sulfur 1-Measuring Conversion(Mass Balance) Claus Reaction The mandated Sulfur Recovery is 99.4 SRU is designed for 99.6 . Sulfur Recovery Level= ((Net Sfrom all streams entering the unit)-(S of incinerator emission and sour water) (Net S from all streams entering the unit) 5/25/2015 10 11.
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located in a sulfur recovery unit (SRU) tail gas thermal oxidiser operating at a Canadian refinery. The tail gas waste stream contained a significant concentration of ammonia (NH 3) that averaged in excess of 400 ppmv. If burned in a high temperature high oxygen environment the amount of bound nitrogen could be converted to NO x
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located in a sulfur recovery unit (SRU) tail gas thermal oxidiser operating at a Canadian refinery. The tail gas waste stream contained a significant concentration of ammonia (NH 3) that averaged in excess of 400 ppmv. If burned in a high temperature high oxygen environment the amount of bound nitrogen could be converted to NO x
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Jan 01 1991 · Minerals Engineering Vol. 4 Nos 7-1 I pp. 1991 /91 3.00 000 Printed in Great Britain 1991 Pergamon Press plc PROCESSING OF REFRACTORY GOLD ORES K.S. FRASER R.H. WALTON and J.A. WELLS Kilborn Limited 2200 Lake Shore Blvd. West Toronto Ontario MSV IA4 Canada ABSTRACT During the last ten years increasing attention has been given by
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of sulphur dioxide (SO 2) by oxidation of an available feedstock. Figure 1 a simplified flow diagram presents three alternative routes for the generation of SO 2. The first of these is combustion of sulphur the second is recovery of SO 2 from metallurgical processes such as roasting of
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May 19 2016 · 6.3 Instrumentation for Condensers Chapter 7 (98-101) MECHANICAL DESIGN OF THE PROCESS STREAM HEATERS 7.1 Introduction 7.2 Waste Heat Boiler 7.3 The Claus Reactors 7.4 Sulfur Condensers 7.5 Sulfur Pits Chapter 8 () HAZOP STUDY OF THE SULFUR RECOVERY UNIT (SRU) 8.1 Introduction 8.2 General Safety Rules 8.3 Building and Process Equipment
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The acidic components removed are termed acid gas streams (containing H2S ) and may be flared incinerated or converted to elemental Sulphur in a Sulphur Recovery Unit. Various Sulphur Recovery processes (primarily The Modified Claus Process) are discussed.
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Mar 23 2021 · Sulphur recovery unit in refinery can recover extremely high purity sulfur. The standard sulfur recovery rate is 94.5 97.5 and the sulfur recovery
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For reformers FCCU units hydrocrackers crude units thermal reactors sulfur recovery units and boiler units we offer a range of refractory services. Demolition of existing linings Surface preparation
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The selection of the refractory material the quality of the used refractories mechanical and thermal stress analysis and the workmanship of installation are important elements 137 . The optimal refractory lining of a copper processing furnace will often not be composed of only one refractory type as different locations in the furnace are
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The basic process used in sulphur recovery unit (SRU) is Claus Process which involves combustion of a part of H 2 S gas to form SO 2.Later this SO 2 is reacted (conversion) with H 2 S in presence of catalyst (Cobalt / molybdenum / aluminum oxide ) to form elemental sulphur and steam.. The main chemical reactions involved are 2H 2 S 3O 2 → 2SO 2 2H 2 O (Combustion reaction) 4H 2 S
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For reformers FCCU units hydrocrackers crude units thermal reactors sulfur recovery units and boiler units we offer a range of refractory services. Demolition of existing linings Surface preparation
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May 25 2015 · Inadequate conversion of H2S to liquid sulfur 1-Measuring Conversion(Mass Balance) Claus Reaction The mandated Sulfur Recovery is 99.4 SRU is designed for 99.6 . Sulfur Recovery Level= ((Net Sfrom all streams entering the unit)-(S of incinerator emission and sour water) (Net S from all streams entering the unit) 5/25/2015 10 11.
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In March 2008 a long-time client alerted Ortloff to recurring furnace refractory failures in their two Ortloff-designed sulfur recovery units (SRUs). The Refiner had operated these units for many years and had modified both units for occasional low-level oxyge n-enriched service. The refractory failure/repair history indicated several contributing factors including particular features of the
Get PriceClaus Off-Gas Treating (SCOT) Process Shell Global
As owners and operators of refineries across the world we employ the SCOT process to achieve sulphur recovery levels as high as 99.98 or less than 150 mg /Nm3 SO 2. Well-operated Claus tail gas units are required for today s refineries and gas plants to meet strict environmental regulations.
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Apr 03 2020 · Plibrico 90-S Plibrico 90 S is a 90 alumina phosphate-bonded plastic refractory. This product is tailored to applications which require a high service temperature (3400°F service limit) and high material strengths including burner cones furnace hearths slag areas and sulfur recovery units.
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The basic process used in sulphur recovery unit (SRU) is Claus Process which involves combustion of a part of H 2 S gas to form SO 2.Later this SO 2 is reacted (conversion) with H 2 S in presence of catalyst (Cobalt / molybdenum / aluminum oxide ) to form elemental sulphur and steam.. The main chemical reactions involved are 2H 2 S 3O 2 → 2SO 2 2H 2 O (Combustion reaction) 4H 2 S
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Sep 06 2018 · In a Sulfur Recovery Unit plant there are two sections played the role of elemental sulfur recovery from acid gas containing H2S Thermal
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Refractory has always been an integral part of steam-generating boilers. In the steam-generating industry refractory materials are used for filling gaps and openings to help keep the fire inside the fire box for lining ash hoppers (wet and dry) that collect ash and slag and for the protection of lower furnace wall tubes inside fluidized bed cyclone-fired or refuse-derived fired boilers.
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May 25 2015 · Sulphur dust suspended in air ignites easily and can cause explosions in confined spaces. Sulphur dust clouds can be ignited by friction static electricity heat sparks or flames. Traces of hydrogen sulphide and sulphur vapor may present an explosion hazard if evolved into a confined space or enclosed space particularly from molten sulphur.
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The demands on SRUs (Sulfur Recovery Units) today are more severe than any time in the past higher operating temperatures more throughput O2 enrichment swing operations (part time air/O2) faster startups/shutdowns stricter emission limits etc.
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variants of the coal fired scheme were developed. In one scheme sulphur compounds are captured mainly as H 2S along with the CO 2. In the other a separate concentrated H 2S stream is produced which is then routed through a sulphur recovery unit. Oxy-combustion schemes were drawn up for coal firing only since gas fired oxy-
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The purpose of this guide is to outline these processes while offering selection guidelines for choosing the cor-rect control valve for a particular refining application. As shown in Figure 1 a typical refinery is divided into several subprocesses or plants. Refining Industry Crude Distilling Unit Hydro-Treaters Catalytic Reformer Isom
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